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SLUDGE THICKENING PROCESSES: A COMPARISON OF CONVENTIONAL THICKENING AND ENERGY-EFFICIENT CENTRIFUGAL THICKENING TECHNOLOGIES by Joshua J. Gable A thesis submitted in partial fulfillment of the requirements for the degree of Masters of Science Environmental Engineering At the UNIVERSITY OF WISCONSIN – MADISON 2014
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Silica has a large surface area making it an efficient thickener. It offers excellent heat resistance and oxidative stability. With a consistency similar to peanut butter Grade 2 grease in normal bearing appli ions. It has a consistency similar to peanut butter. The penetration range at 77 F 25 C is 265 to 295.
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DELKOR your sedimentation specialist supplies its clients with a wide variety of thickening equipment with designs of up to 100 m in diameter. We leverage our experience from over 35 years of providing thickening and clarifying solutions to the mining minerals processing and chemical industries to provide you with the most suitable and efficient sedimentation solution for your individual
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Conventional Appli ions Many thickeners suffer from short circuiting and high flocculant consumption because of poor feedwell design as shown in Figure 1 below. The rotational flow in the feedwell is often carried into the body of the thickener and has the effect of “blowing out” on the side opposite to the feed entrance.
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As part of a general plant upgrade a centrifuge sludge thickening system was installed to separate liquid from the sludge more effectively creating a thickened sludge with 6–8% dry solids content. This enabled much more efficient transportation—an average of only one tanker per week is now needed—cutting transport costs significantly.
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Energy saving schemes can produce simple systems. The fine bubble installation produced an uncompli ed operational mode and reduced maintenance. Sieve Drum Concentrator The WPCP had an effective gravity thickener for over 20 years. In the late 1970s this unit was converted to a dissolved air flotation DAF unit for thickening activated sludge.
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These thickeners offer substantial benefits to the coating formulator in comparison to the traditionally used thickeners. 2 PUR associative thickeners are a group of synthetic thickeners characterized by a relative low molecular mass about 10000–50000 . They permit the formulation of waterborne coatings with rheological properties
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Saving space in a plant is key to maximize space reduce and simplify the needed planning but most importantly will be a cost saver. In comparison to conventional thickening and clarifying equipment the Metso inclined plate settlers IPS provide up to a 50% smaller plant footprint.
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High-rate thickeners are designed to provide roughly 12 times the throughput of conventional machines of similar size. The key features for high-capacity thickeners are the feedwell design and the feed slurry dilution method. Our patented E-Volute feedwell offers Computational Fluid Dynamics CFD - optimised energy
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Process configuration energy consumption chemical and labor requirements and the extent of thickening achievable vary among different thickening methods. 220.127.116.11 Gravity Thickening Gravity thickening works on the simple principle of the force of gravity being greater on denser materials.
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High-rate thickeners that are built as dedi ed machines are available in sizes up to 40 meter diameter but retrofits of conventional thickeners are often larger in size. When viewed from the outside high-rate thickeners look very much like conventional machines except that their tanks have a greater height to diameter ratio.
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